I was given two popular antennas to use for a decent amount of time. I figured to try them both out and share my feelings about each one. I was given the Arrow Satellite II from Arrow antennas and a dual band Log Periodic from Elk Antennas. We’ll look at each antenna individually and then compare them to each other.

Arrow Satellite II

Whenever someone mentions working amateur radio satellites (reapeaters in the sky), the Arrow Satellite II is almost always mentioned. It’s been mentioned so many times that I wanted one.  However like most hams, I’m cheap! If I feel that I can make the exact same antenna, I will try my best to do so. I tried looking for the plans for that antenna but couldn’t find them. I was bummed out until someone I knew (N1KXR) purchased a used one from another ham. This was the perfect time to  take the antenna and dissect it.

The first thing I did when I got the antenna was to assemble it and PLAY!  The actual assembly of the antenna was OK. The reason it’s called an ARROW antenna is because the elements are made from aluminum arrow shafts  that are used in archery. The great thing about using arrows is  that they are light and built to some strict specs.

I like that it’s light weight and that I can setup the antenna to either VHF or UHF or Both. The duplexer inside the handle is a big plus.  I don’t have a spectrum/network analyzer or lab equipment to give you the in-depth specs of the antenna (I just wish I knew) but it shows good SWR on  my bridge (meter) and it performs. The only thing I would do if this was mine is to use different color electrical tape (or paint markers) to identify the correct pairs of elements. I lined them up by height. I would also drill a hole in the handle (away from the duplexer) so I could mount  the antenna to a tripod better. As I found with the PVC Tape measure yagi, It gets heavy after holding it for awhile.

Let’s Reverse It!

I wanted to make this antenna almost exactly the same way it was purchased. From using arrows shafts all the way down to the micro-duplexer that is in the handle.  I didn’t want to drift far away from the original design so out came the 5ft vernier calipers and went to town remaking the entire antenna in CAD.

After putting all the dimensions back into CAD this is what I got. I would like to say it’s within .005″ and the antenna is possible to reproduce if you have access to a drill press, arbor press (can’t tell if the BNCs are pressed) and lathe (Or a good fixture for the drill press) as most of the work would be focused on the driven element/gamma match.

Is it worth making your own?

Even though I have access to some of the material, I wanted to look at as if I had nothing and had to go out and buy all the material. So I started calling around for quotes on material. The more and more I got into it, the price kept climbing and climbing.

Let’s start off with the Arrows. I wanted to use the same aluminum arrows just like the ones that are used on this antenna.  I went looking for the Arrows they used based on the dimensions I got from reverse engineering. While trying to find these arrows I learned a lot about all the different types of arrows used in archery.  When it comes to aluminum arrows, they use a 4 digit number system. The first two digits are the diameter of the shaft in 1/64″ increments and the last two digits are the wall thickness in 1/1000″.  I found out that they are using  1716 arrow and the only ones I can find are by Easton (Easton Blues/Jazz) and they are not cheap. Just the shafts would end up being $60-$70. That doesn’t include the 8-32 Inserts.

The tubing, square stock and bar stock for the boom and gamma match would add up to approx $30.

BNC connectors, Coax, plastic tubing, wire, screws and threaded rod would add up to approx $20.

So far we’re looking at least $100-$120 for the material and that doesn’t even include the micro duplexer. You can purchase the duplexer ready to go from Arrow Antennas for around $60 or you can make it yourself using the plans found on KI0AG’s Site that appears Arrow Antennas used as well.  If you don’t have the means or equipment to make/etch your own boards then it will still cost a decent amount of money.

For me, It’s not worth building.

The price of material would meet or exceed the cost of the antenna if you were to buy it from Arrow. This doesn’t include the splitboom, duplexer and labor involved. As much pride as I take in building my own, it’s not worth it. I can buy the antenna already made for less then it would take to manufacture. I tried things like using 1/4″ solid aluminum rod to reduce the materials costs but now you are spending more time in labor in drilling and tapping for a 8-32 screw. A lathe would really help in this situation.

How does it perform?

I can’t get too technical because I don’t have any of the testing gear or the know how to give you exact figures.  The following evaluation is just from my personal observations.

The way I received the antenna was in a tube with what appears to be the original plastic bag that separates the UHF and VHF Elements. Since this antenna is used, I am not sure how it comes from the factory. Assembling the Antenna is quite a challenge. The elements are NOT labeled! What I had to do was line up the elements by height and pair them together for both the VHF and UHF side of the beam. For me, most of the time assembling this antenna is spent finding out which element is which. This would be my only complaint about the antenna. However it can be fixed by doing a couple things. Buying multicolored electrical tape and put some tape on the elements and boom. You can also purchase or make your “Antenna” bag with pockets for each pair of elements.

Assembly is pretty much straight forward once you know what goes where, Just screw them together through the boom, hook up the BNC connector and you’re  ready to go. I’d suggest the first time you put it together to check SWR and adjust the gamma match for optimal SWR.

I spent some time tracking Sats, hitting repeaters that I can’t normally hit with a rubber duck and some back yard RDF. The antenna performs, I was able to pickup some satellites like the NOAA and some Ham Sats and it performs just like you would expect. There is nothing much more I can say performance wise other than it works.

Pros:

• Uses aluminum
• Lightweight
• Tuneable (Gamma Match)
• Built in duplexor
• Use either 144 or 440 or both.
• Breaks down into a small area

Cons:

• Elements not marked
• Arrows can break
• Built in duplexor
• Very bulky when assembled
• Hard to transport

If you noticed I put duplexor in both the pros and cons. The reason is because it’s great that you just one connection to the radio but you will have loss at the duplexor. I would assume the loss isn’t much at all so I wouldn’t be to concerned.

When you assemble both the VHF and UHF side of the beam, it turns into quite a bulky object and would be harder to transport inside your car. Not saying it’s impossible but you would most likely have to break down one band of the antenna.

Overall a great antenna and would recommend it to anyone that is serious about portable sat work, RDF and low power operations (<10W)

Elk Log Periodic 

Whenever the Arrow antenna is mentioned, the Log Periodic by Elk Antennas is also mentioned and vice verse. The antenna is known as a log periodic which is a little bit similar to a Yagi.  Instead of one boom, It uses two booms which the elements that are attached to each boom are 180 degrees from the elements on the other boom. In a simple way I can put it is that it’s a bunch of dipoles of different lengths. When the signal enters the antenna, it will find the best pair of “Dipoles” for that frequency and the other pairs help direct the signal.

Lets reverse it!

Well I didn’t. I didn’t think it was worth it.

The antenna is made with some quality parts. The Booms are thick walled aluminum tubing. They are spaced part using plastic spacers and plastic bolts and it has tapped holes along the boom with #10 screws to hold the elements.  The boom is mounted/supported by two different grades of PVC tubing. The PVC used for mounting is schedual 40 and the other appears to be electrical conduit.  The elements are also aluminum tubing that appears to have been either wet or powder coated with vinyl caps to protect the ends. They also have pressed in threads (10-32). They are high end tent poles. Included is a Handle made from PVC tubing that has a foam grip fitted to one side. This handle allows for portable ops.

Is it worth making your own? 

I priced everything out as if you didn’t have any of this material laying around the house and you started from scratch.

• 4Ft Aluminum tubing for the boom – $25
• 12ft Aluminum tubing for the elements – $35
• PVC for mounting – $10
• Vinyl caps – $5
• Stainless Screws/Nuts (Nylock) – $15
• Plastic Screws/spacers – $10
• SO-239 Chassis mount – $5

Total Materials cost – Approx $105

Just based on materials alone, It’s cheaper than if you were to purchase one.

For Me, It’s not worth building

Even though the materials are cheaper than what it’s being sold for, there is quite a bit of work that has to go into this antenna. One of the booms will have to be machined for a notch to allow the SO-239 connector to sit flush. There is also a LOT of drilling and tapping going on. That means you need a drillpress that is almost perfectly 90 degrees and fixtures/jigs available to drill nicely through round stock. If you don’t have the time or you highly value your time, I can see 4 or so hours in manufacturing and assembly. If you wanted to go all out and powder/wet paint the elements, then you are add more time and costs.

How does it perform? 

Once again, I don’t have the equipment to give you a proper assessment of the antenna. The following evaluation is just from my personal observations.

I got the antenna mostly un-assembled in a bag.  I am not sure how it comes from the factory as this is also a used antenna. Assembly is easy with this antenna. The elements and boom are marked with different colors. All you have to do is match up the colors and screw them to the booms (Yep, still calling it that), connect the coax and away you go!

I was able to receive some Sats, and hit some distant repeaters with my HT. I also mounted this to my simple TV rotor in my attic and used it with my FT-1900R.

 

I even did a night time SOTA activation with it. Worked quite well.

Pros:

• Easy to assemble
• East to transport when assembled
• Dual band
• No duplexor
• Easy to break down
• Can be semi permanent install
• Can accept up to 200w VHF and 100W UHF

Cons:

• Uses PVC 
• Coax has to be positioned correctly to avoid SWR issues

Even though the antenna works and does a great job, The use of PVC just makes me feel that the build quality is… meh. It has a home-brew feel to it, that’s all. When hooking up the coax, you have to keep at least 8″ of the coax 90 degrees from the boom as suggested on their website. In order to get the most out of this antenna, you would have to make some sort of fixture to mount the coax correctly which could be a hassle depending on how you’re looking at it.

 

Dueling Antennas.

Cue the banjos and setup the octagon because we have a fight on our hands. Well… Not really. There is no winner and there is nothing that would make one WAY BETTER than the other. They both have their unique features and they both pretty much perform equally in my book. I like the Elk because it’s not as bulky and can handle more power but I like the Arrow because it doesn’t use Plumbers\Electrical PVC and it’s easy to adjust. If push came to shove and I had to make a choice, I would lean toward the Elk. If they redesigned the boom holder/mount using something other than PVC tubing then I would prefer the Elk over the Arrow.

I decided to make a carrying case for the elk. I used outdoor canvas and my sewing skills are absolutely horrible. But it’s better than the nylon tent bag that was being ripped up by the screws that are sticking out of the boom.  Now all the elements are organized and I have a pocket to put coax or a small handheld radio. The green tube in the background is what holds the arrow that was created by the owner of the Arrow.  It appears to be a pool stick bag with a PVC pipe. It’s long because at the time, it was one solid length of boom

 

Here is a photo of both the antennas un-assembled.  At the point of taking this photo, the Arrow still has a one piece boom. They both pretty much take up the space if the boom was split on the arrow.

Here is the duplexor that is located within the handle of the Arrow. Wasn’t going to cut the shrink wrap to show the circuit but it’s no secret. the plans are out on the internet.

 

Here are both antennas assembled. You can see that the Arrow is bulkier due to it’s cross polarization and it’s a bit longer than the Elk. But I will say that the arrow “Feels” lighter. I wouldn’t be holding either antenna for an extended amount of time.

Here is the “Split Boom” modification I did to the arrow antenna. This is available as an option from Arrow Antennas and I would suggest spending the extra money to have it done for you. What’s great is even though arrow sells a split boom model, they published the modification to make your one piece boom into a split. I followed the directions on the site except for the angle. I used a piece of 1/2″ plumbing copper pipe. I should have turned it down in the lathe as it was a really tight fit. Once I got the copper pipe a couple inches in the boom, I drilled a hole through the boom and tube and used aluminum pop rivets to secure the copper tube. Once I got the other end of the boom to slide on the copper pipe and meet the angle, I drilled a hole through copper tube using the hole for the first director element for the UHF side of the antenna. This way when you thread the arrows through the boom and tube, it will “Lock” the booms together. Nice move on arrows part.

Overall there is no clear winner. They both have their strengths and weeknesses. My personal preferance would be the elk even though I wouldn’t mind the arrow at all. Tasters choice I guess.

Thanks for reading!

73,
NT1K

After seeing a lot of articles written about making a three element Yagi using PVC and a tape measure, I was interested but not excited about it. That was until I made a QSO with K1MAZ (Nick) while he was doing a SOTA Activation. I decided to try to make contact with Nick on VHF as it was spotted on the SOTA website. Nick was on top of Burley Hill in Union CT which is about 30mi from my QTH. He tried using his stock antenna on his Yaesu Handheld but it’s just a little too far out of range. I knew someone was trying to get in but there was no copy. A couple of minutes later I hear him again, but it sounded like he was in front of my house. He was S9+ and very clear audio. After meeting up with him I asked what antenna he used and he said  that he was using his Tape Measure Yagi. I was somewhat amazed that it worked that well.

Now I want to make this antenna. It appears to be real easy to make and requires only hand tools. I ended going with a mixture of three designs

The first design I went with was from WB2HOL which appears to the origin of this particular antenna. It’s designed to be a RDF (Radio Direction Finding) antenna. It could also be used in portable operations like SOTA or Field Day. I obtained all the dimensions needed from his website.
http://theleggios.net/wb2hol/projects/rdf/tape_bm.htm

I got the boom design from the Camden County Radio Society’s website which is slightly different from WB2HOL. It replaced the tee used by the director with another cross tee and added a  5″ stub. I have no particular reason why I went with this book design. I just liked it and it avoids adding a different part even though  it’s no big deal.

Finally I got the choke from an article published in QST Magazine (May 2007)
http://www.arrl.org/files/file/Technology/HANDSON.pdf 

Is the choke/balun needed? I’m not experienced enough to give you a yes or no answer. I decided to use it because it wasn’t going to cost me anything to do it. If it didn’t work our or was causing an issue then I  can just simply un-wind it.

I am not going to go into detail about making the beam as it’s already done for you in the those articles that I linked to above.
However I will provide a detailed blueprint that is a little better than what I’ve seen out there.

Please use all safety cautions while working with tools and parts!

3EL Tape Measure Yagi PDF

I tried as best as possible to get the exact dimensions of the PVC caps and cross tees but I found that the dimensions vary between manufacturers. That will explain the 0.060″ (1.5mm)  differnce in element spacing as noted on the print.

Along with the instructions on the blueprint, I would like to share some of my personal experiences when it comes to building and using the antenna.

Working with PVC Tubing

I didn’t have a PVC cutter as I rarely do PVC work. I also didn’t have a vice or clamp setup to use a regular saw or sawzall with. I ended up using a tubing cutter that is normally used on copper tubing for plumbing. It worked but it wasn’t pretty. It pushed the PVC to form a flange or lip around the entire diameter of the tube. I had to use a sander  to remove the burr/lip.

PVC Cut into lengths

I also decided NOT to use PVC primer and cement. The parts fit together so tight that I didn’t even bother using it.

Antenna Boom Dry Fit – PVC was so tight fitting that I didn’t bother using glue

Tape Measure Sharpness

The tape measure  is somewhat sharp along the long edge. It’s not razor sharp but it’s sharp. Cutting the tape measure creates a real sharp edge. You can combat this by either wrapping the exposed edge with electrical tape or cutting a chamfer (corner) or both. I’m going to use a product call “Plasti-Dip) and coat the tips of each element with it.

(Chamfering the corners and sanding  down the points)

Hopefully you will be careful running around with the beam. Doing this will make things just a tad bit safer.

I’d would either dismantle or cut out the bad sections of tape. If you already have a 1″ wide (or bigger) tape measure, I’d suggest buying a new one and cut apart your old one. I’ve notice coating usually wears out within the first couple of feet. My suggestion would be to start cutting the tape up from the oppisiet end.

Soldering the Hairpin and Coax

There is also an issue when it comes to soldering the tape measure. If you have normal flux core solder, you might have a hard time soldering the wires to the tape measure to where it won’t stick. I ended up using a liquid flux that is commonly used in the plumbing/welding industry. It’s an acidic flux that works great.
After grinding away the paint/coating on the tape measure, I put just a teensy drop of flux on the exposed metal of the driven elements. After soldering the hairpin match and coax using a 100W iron, I took it over to the sink and washed off any left over residue that was still on the tape. I’ve been told and I’ve read that using this type of flux is pretty corrosive and will eat away at the metal it was applied to causing a bad connect. So please be careful. After a week of playing around with it, I have not noticed anything.

Running the cable through the boom. 

You will notice that I drilled some holes extra holes. I want to run the coax through the center of the boom, have it come out to start the coil and back through. I did that so the cable couldn’t drag across or get snagged in the reflector and to provide a little more security with the coil. It’s not a big deal but I found it to be cleaner than having it zip-tied or taped to the boom.

Cable Through Boom

Prices Involved 

You can build this antenna for under $20. Since I work in trade where a lot of people accidentally cut off or destroy their tape measures, I have quite the collection of tape measures.

8FT of 1/2″ Schedual 40 PVC Pipe  - $3 (Home Depot)
3  PVC Cross Tees 1/2″ –  $1.50 Ea ($4.50) (Home Depot)
2  PVC Caps 1/2″ – $0.40 Ea ($0.80) (Home Depot)
6 SS Hose Clamps – $1 Ea ($6.00) (Home Depot)
1 Tape Measure – $3 (Harbor Freight)

Grand Total –  Approx $17

If you already have a 1″ wide or bigger tape measure in your tool box, I’d suggest on purchasing a decent tape measure and use your old one for this project. When it comes to using used tape measures, I would make my cuts starting from the other end of the tape. Most used tapes have lots of wear and tear on the first 12″.

Also don’t cheap out and get regular steel and electrical grade PVC conduit. The clamps will rust and the electrical PVC has a thinner wall and will easily flex. It may not happen right away but time will take it’s toll. I know it’s a cheap antenna but it would be more cost effective  in the long run.

End Result

Well Did it work? I would say so, I don’t have an analyzer to tell you for sure. I hooked up the antenna to a SWR meter (bridge) and was seeing 1.2-1.5 on the meter. I went out in the back yard of my house and I’m sure my neighbors think  that I’m training to be a JEDI fighter or something with the way I was waving the antenna around. I ended up hitting a couple of repeaters that I couldn’t normally hit with the stock antenna

Here is a video I made really quick to show it in action

Nothing exciting but it was fun.

Here is the complete setup. I gave myself enough slack on the coax incase I decided to mount the yagi on a tripod.

Here it is with the elements folded up.  I would do this before a fox hunt so I can place it in the back of my truck

Here it is folded up for extended storage. I use the clamps that hold on the driven element to secure the tape measure to the boom

Overall it was a really fun build. It didn’t require any type of heavy equipment or  tedious work. I have a feeling that running around the woods with a tape measure will end up with crimped or broken tape measure. However it would be much better that running around with 1/4″ (6.35mm) aluminum rod. Replacing the director and reflector would be easy as cutting the tape measure. So fart so good!

Thanks for reading,
73

 

 

Things have been kind of slow since Field Day. I Don’t have the drive to pickup the microphone (or practice on the key). It doesn’t stop me from doing stuff in the background. I was looking at my station and was disgusted by how it was setup. I had equipment on top of equipment and a rat’s nest of  wires behind my desk.

I recently saw an Antenna Tuner” come up for sale on eBay that matched what I needed which consisted of having a variable inductor and that it can handle at least 1000 watts. It was also within the price range that I could afford so I took a chance.

It was the Heathkit SA-2060A tuner. After reading review after review, I put this on my list of potential tuners. The only complaints I hear about this particular tuner is that  the hardware becomes loose after use. Since they are kits when they were first sold, The build quality depends on the operator who built it. When I received the tuner, I opened it up and made sure everything was tight and soldered correctly. It appears that it’s in great shape and I did no work to it other than some light sanding using a fine scotch-brite pad.

The reason I decided to get a tuner is because of my antenna(s). At the time I really have only one HF antenna which is my home-brew G5RV wire dipole antenna. Once you started getting away  from 20 meters, the mis-matched antenna places a strain on my tubes that are located in the amplifier. The “tuner” should help that out.

However I had no room for it. I didn’t want to stack the amplifier or anything else on it so I decided that I need to do something about my desk to keep everyone happy. I ended up fabricating a shelf that spans across the entire desk which would allow for me to put more stuff on my desk.

I’m liking it better than the previous setup. The most important piece is right in the middle and a tiny bit easier to get  to.

I had a chance to work some DX with the new layout. Here it is in action with LA4UOA (Tor in Norway)

Now I just have to clean the rest of the office.

Site Updates 

I am debating on placing advertising on this site. I am not a fan of advertisements and wanted to keep this site AD free but running this site isn’t free. It’s not much compared to other websites but any income I can get  that would offset the costs would help greatly. I also might place ads on my YouTube videos.  Not looking to make AMAZING profits but hopefully enough to cover the hosting.

 

Okay, enough of UHF/GMRS antennas. Now it’s time to step it up (just a little bit) and fabricate a bigger antenna.
Due to material, I decided on a 5 element Yagi built for VHF since all I would have to buy is more 3/8″ round stock. I’ve taken what I learned from the GMRS Yagi and applying it to the design and fabrication of this VHF Antenna. I am writing this article in a way in which I hope newer hams can understand, build and learn about antennas. So please excuse if I go into details about things that you consider simple and  “common sense”.

In order to design a Yagi we have to learn what a Yagi is.  A Yagi is a Directional antenna made of up elements.

The 3 Major parts which make a yagi are the driven element, reflector and director.  When cut and placed at a calculated distance (On a Boom), the elements will cause the RF (Power) to be sent (radiated) or received in whichever direction the antenna is pointing to. In the radio world this is a great because you can basically “Focus” the power and direct it in the direction you want. Whereas a Vertical (Omni-Directional)  radiates its energy in a 360 degree pattern (think of throwing a rock in a still lake and watch the ripple pattern in the water.) which will send out your signal “everywhere” but will dissipate quicker.

On the lower frequencies (HF), a Yagi would be the antenna of choice by Hams. Well then how come every ham doesn’t have a Yagi (on HF)? There is a couple of down sides to having a Yagi or Beam antenna (on HF). First off, HF Yagis are huge. In order to use a Yagi/Beam to it’s fullest you would have to install an antenna tower/mast and rotor. HF Yagis are expensive and so is the tower and rotor, so the parts alone could add up to couple thousand dollars. I’ve seen cases where someone moved or is SK (Passed on) and sold their equipment cheap.  There are also several other factors that would steer someone away from a Yagi. Those factors could be age, housing restrictions, living in an apartment, permits, handicap, property size, neighbors, and more stuff than I list. However the Yagi I’m building does not take much space and could be transported to be used in events where I am portable. Yagi’s come in many different sizes depending on the frequency and the efficiency of the antenna. The lower the frequency, the larger the antenna. The higher the frequency, the smaller at antenna. The length of the antenna will vary depending on how much efficiency/gain you want. Increasing the length (boom) and adding more director elements will increase the gain/efficiency of the antenna. On the Yagi that I am building, the design is based on the length of the (boom) antenna rather than the gain.

So you want to build a Yagi. To start off your going to have to know what material your going to be using. Most Yagi antennas are built using Aluminum since it’s light and is a great conductor (Well, compared to steel/stainless). There are many different types of aluminum and I would say that 6061-T6 Aluminum would be the best choice for antenna building.  The reason is that 6061-T6 is more weather durable and easier to work with compared to other aluminums. The downside of 6061-T6 is when it comes to bending. 6061-T6 tends to crack when bending using a tight radius. Since we’re not bending anything on the yagi we’re building then It won’t matter. If it comes to other designs of yagis that use a Hairpin or folded dipole then I would take the type of aluminum into consideration.

Okay, we’re using Aluminum. What’s next? Now we need to figure the sizes of the material we’re going to use. This all depends on personal preference. For HF Yagis, you’re going to need Tubing ranging from 2″,  telescoping in diameter down to 1/2″  because the antenna is going to be big and will need to support the weight of the elements. Since we’re dealing with smaller VHF/UHF antennas, the material doesn’t have to be large. For the antenna that we’re building we will be using 3/8″ (.375″/9.5mm) round solid aluminum and 1″ (1.00″/25.4mm) square tubing to mount the elements to. You can also use 1/4″ solid round aluminum instead of the 3/8″ to save a couple of dollars but realize that it’s easier to damage 1/4″ rod. If you decide to go with 1/4″  round please note that the dimensions and calculations you see in this article will NOT work using 1/4″ rod because 3/8″ rod has more surface area for the signal to travel on and all the calculations are made with 3/8″ In mind. You can change it to work with 1/4″ which I will cover later on.

Now that we have the material and size in mind that we’ll need, we now need to know what frequency we want to transmit on. Since this is a VHF yagi that we’re building, it will most likely be in the 144-148 range. Are you going to use this antenna for sideband (ssb/usb) only, or both ssb and FM (repeater/general operation)? Reason I ask that is if your designing this to be on sideband only, you will only need it to design it to work best over the span from 144.000Mhz to 144.500Mhz whereas FM would need to be designed over the entire band (144.000mMhz to 148.000Mhz). Since we’re building an antenna for the entire 2m band, we going to use 146.000Mhz as the design frequency  since it’s directly center of the band and would allow for a somewhat even performance throughout out the band.

Another downfall of the Yagi is that it has a narrow bandwidth.What I mean is that the antenna will work the best over the span anywhere from  100khz to 10mhz depending on the design (Could be more or less).  If you start transmitting out of that span, it could create signal loss and high SWR causing the transmitter to step down power to prevent damage (or actually damage older radios). Why build an antenna that is not going to radiate the power going to it?  If the antenna is designed and fabricated correctly and you have at least a SWR Meter/Bridge then this should not be an issue.

So now we have everything we need to start designing a Yagi-Udi Antenna. Well… How do you design one? This is a fork in the road and there are many different ways you could design one (too many to list). There are different programs for different types of Yagis and there are different mathematical formulas for different (or the same) types of yagis.  The method I am going to use is a Antenna modeling  (software) program called 4NEC2.  This program is based off the Numerical Electromagnetics Code for modeling antennas. The great thing about 4NEC2 is that you can model almost any antenna and the best part is that its FREE!  What this software allows you to do is to design/draw an antenna using X,Y,Z Coordinates and then run the antenna through a simulator to see it’s efficiency, SWR, impedance and many other things that I have yet to look at. Basically it will tell you if your antenna is going to work and how well it will work on or near the frequency you designed it for. Another great thing about 4NEC2 is that it will perform adjustments on your antenna to optimize it for the best results. So if you are somewhat close to a good antenna, the software (if the programed right) will make it even closer. This software however is slightly (or very) difficult to use for a new person in the hobby. I adapted to the design portion of the software because I have knowledge in CAD (Computer Aided Drafting), but I had to do a lot of reading about the electrical properties and how to make the software do what I want. I am not going to dive in depth explaining this software. However, I will show you how I used the software to create the antenna. If you find the software to difficult then skip the section and use the final results in building your antenna.

Before we start using the software, we’re going to need to know what dimensions to input in the software. We can’t just throw random numbers into the software and expect magic to occur and produce the “Perfect” Yagi antenna. The U.S Department of Commerce and the National Bureau Of Standards released a document which helps in Yagi Design. Information based off the manual has lead to the following Dimensions

300 (speed of light in meters)/146.000(mhz) = 2.0547 wavelength or(WL) (in meters). This will be used as reference for the following dimensions.

Length of each element as follows:
Reflector Length = 0.493 X WL=1.01297m (or 39.880″)
Driven Element Length = 0.473 X WL = 0.971873m (or 38.262″)
Director 1 length = 0.440  X WL = 0.904068m (or 35.593″)
Director 2 length = 0.435 X WL = 0.893795m (or 35.188″)
Director 3 length = 0.430 X WL = 0.883521 (or 34.7843″)

Spacing of each elements from the reflector as follows (WL = 2.0547 in meters)

Reflector to Driven element = 0.125 X WL = .256838m (or 10.1117″)
Reflector to Director 1 = 0.250 X WL = .513675m (or 20.223″)
Reflector to Director 2 = 0.500 X WL = 1.02735m (or 40.446″)
Reflector to Director 3 = 0.750 X WL = 1.54103m (or 60.670″)

Now that we have all the dimensions that will put our Yagi in the “Ball Park” of a good VHF Antenna. The software will end up fine tuning the elements and spacing between elements to obtain the best SWR for the giving variables (i.e Element diameter, Boom length and etc).

Open the 4NEC2 and plot the antenna using the dimensions above. At some point in the near future, I will post a video on how I plotted the antenna. If you don’t know how to use 4NEC2 I suggest searching using google for results because that’s how I learned.

Please note that using the “Optimization” will give different results what I came up with. So do not get alarmed or worried. If it was done right then there shouldn’t be any issues to the design that the software gave you. DO NOT START CUTTING ANYTHING!! These dimensions will change!

Here are the Dimensions and spacings from 4NEC2 that I got! (Note that these dimensions will be the ones used for the rest of the article and that they will be different than your results if you decided to use the software)

Spacings (Each from the reflector)
S1 =12.469″
S2 =20.492″
S3 =37.933″
S4 =58.000″

Element lengths
RL =40.495″
DE =38.363″
D1 =36.056″
D2 =36.086″
D3 =34.074″

Now you should have all the Dimensions (lengths) of the elements and the spacing. Now we need to work on the BOOM. The Boom is the tube that we are going to mount the elements on. At this point we have to decide what material, size and length we’re going to use for the boom and how we’re going to mount the elements. I have decided on 1.000″ square aluminum tubing because it’s commonly used and that it’s easier to work with compared to round tubing. The length that we’re going to need is based on the location of your last (furthest away) director.

I also decided to mount the elements by drilling through the boom and using plastic shoulder washers so we can slide the elements through the boom without the elements contacting the boom. At any point we DO NOT WANT THE ELEMENTS TO CONTACT THE BOOM!! Because we’re putting the elements through the boom, the elements will become electrically shorter because of the inductance change. So we would have to increase each element which is called “Boom Correction”.

There is a formula to calculate the “Boom Correction”. In fact, there are many different formulas to calculate the correction so I am going to use the one that I see most on the internet

C= (12.597B) – (114.5B^2)
The C equals the correction, and B equals boom diameter in wavelengths. This formula will work on boom diameters smaller than .055 wavelengths (Smaller than 4-1/2″ boom diameter on VHF and smaller than 1.5″  boom diameter on UHF). So let’s dissect this problem to make it easier.

To find B we’re going to need the wavelength of the frequency (146Mhz) that were going to use in millimeters.
300/146 = 2.0547 meters or 2054.7 millimeters.

Now we need to take the boom diameter in mm (1.0″ = 25.4mm) and divide it by the wavelength (in MM) of 146Mhz
25.4/2054.7 =0 .012362 (B is .012362)

Now we can do the problem
(12.597*0.012362)-(114.5-(0.012362*0.012362))=.138226

Now we take the correction and multiply it by the boom diameter (in MM)
.138226X25.4 = 3.510mm or .138″ is out correction

We now have to ADD .138″ to EACH element.  So our NEW element lengths (in inches) are as follows.

RL = 40.633″
DE = 38.501″
D1 = 36.301″
D2 = 36.224″
D3 = 34.212″

At this point we should have all the lengths of the elements, spacing distances from the reflector to each element, boom diameter, boom length and the type of material we’re going to need for fabrication… Right?

We need to go shopping before we build. Here is a list of what we need to build

• 5ft (60″) of 1X1″ Sq Aluminum tubing (1/16″ Wall/Thick)
• 16ft (192″) of 3/8″ Round Aluminum Rod

I would suggest that you google for a local “metal supply” shop. I would avoid the big chain stores (like Home Depot, Lowes) or stores that have every type building material under one roof because the markup on material is very high. I was able to purchase 12ft of sq tubing and 24ft (2 12ft lengths) of rod for around US $30. There was enough material to build this antenna and two UHF 3 Element beams.

• 8pcs – 3/8″ Inside Diameter Plastic Shoulder Washer
• 6pcs – 3/16″ Inside Diameter Plastic Shoulder Washer
• 1pcs – 3/8″ Inside Diameter X 3/4″ Diameter X 1-1/2″ Long Plastic Spacer

These Items will be a little tricky to get. If you’re in the US, you can go online and order from a company called McMaster Carr. I have the part numbers listed on the blue prints that I’ve used. However when I put the antenna through the ringer (tests), I will see if I have to change the part numbers to something else. I have been considering using plastic rivets instead of shoulder washers because I am afraid that the adhesive (epoxy) will not hold the plastic shoulder washers to the boom. If you get different washers or insulators, The dimensions will differ from what I have on my blue prints, so please change dimensions accordingly. If you do order through McMaster Carr, They will only sell the washers and spacer in packaged amounts. If I recall the small shoulder washer came in a pack of 100pcs, the larger shoulder washers came in a pack of 50pcs and the Spacers came in a pack of 10. It’s great because I ended up making a bunch of antennas w/o having to make an extra order.

• Glue or  epoxy.

Anything that you know will bond plastic to metal and will survive the elements (rain, cold, ice, snow, heat, wind). Still a good idea to use even if your using plastic rivets.

• 6pcs – 9/16″ Long #8-32 Screws

I would suggest using stainless steel screw as it will survive in the elements longer

There are optional things that you buy like Sq caps for the boom and vinyl caps for the ends of the elements for water and safety protection.

There is some more paper work to do (Grrrrr). Now that we have all these neat numbers and material, We should at least have some kind of drawing to help us when it comes to actually cutting, drilling and tapping these parts. I assume that your building the antenna for one or two reasons which are that you either don’t have enough cash to purchase a commercially made (and tunable) Yagi, or that you actually want to learn how these types of antennas work. So let’s take some more time to layout the antenna so we can have something to use when we’re cutting, drilling and tapping.

I am going to use software called “AutoDesk Inventor 2011″ which is a 3D design software that is used for CAD (Computer Aided Drafting) purposes. This software will let me make each part in 3D and assemble all the parts to make sure of proper fitment. This software will also let me create Blueprints based on the information I typed into the software. If you can’t get your hands on any type of this software, no worries. You can do the same thing on graph paper.

My Results are posted below. Please note that I’ve included all the information that is needed IN the Blueprint for those who just want to download the prints and fabricate w/o reading this article. However the information listed on the prints (other than the dimensions) have only basic information for experienced fabricators/ antenna builders.

**** INSERT BLUE PRINTS ****
(Still working on them, please check back)

Now that we have all the dimensions and a print, LETS GET FABRICATING!

Here is a list of basic tools that are needed. Most Hams have these tools or can get access to them. Following this list will be a list with the preferred tools that would make the job faster, smoother and more accurate. However the majority of people do not have a lot of the items

Basic Tools Suggested:

• Hacksaw
• Measuring Tape
• Marker
• Drill
• *Various Drill Bits (Ranging from .125″ to .750″)
• 8-32 Bottoming Tap (With T Handle)
• Bench Vise
• Sandpaper (120 grit)
• Scratch Awl/Scriber/Etching pen (or anything that has a sharp point that you can easily handle)

Preferred List Of Tools

• Metal Chop Saw (With vise)
• Vernier Calipers (6″ or bigger)
• Automatic Center Punch
• Marker
• Drill Press (With a vice able to hold SQ and Round tubing/stock)
• *Drill Bits (Various to .750″ [or 3/4])
• Files or deburring device

* – For those who don’t have .750″ drill bit, depending on where you live,  a 3/4″ Drill bit can get expensive. I would suggest either a step bit (still expensive) or a 3/4″ countersink (at 82 degrees). Drill the specified hole up to the biggest bit and then finish it off with the 3/4″ countersink. Since it’s aluminum, it will not damage the countersink and you will be able to counter sinks holes on other projects (DO NOT COUNTERSINK HOLES ON THIS PROJECT!

Lets start off by cutting all the aluminum rods (elements) and tubing (boom) to the correct lengths by using the tape measure. The blueprint posted in this article shows both decimal and fraction to the nearest 32nd of an inch.

(elements shown cut to size with a band saw)

After you cut the elements and boom to length, It’s time to layout the hole pattern on the boom and each element

I used a red pencil to mark the location along the boom. Then I marked the center of each location using a pair of verniers and used a marker to make the center point more visible.

When marking the elements it’s a good idea to mark the center point twice. Once from each end so you know that your exactly on center of the element. With the driven elements, you just need to place a mark at 3/16″ in from only one edge.

Using a drill or drill press with a small (>.125″) drill bit. Drill pilot holes on every center mark on the boom. DO NOT DRILL THROUGH THE BOOM! Only drill through the side you marked unless your using a bridge port mill that has a perfect 90 degree head.

Also drill pilot holes at the marks of each element. Once again, DO NOT DRILL THROUGH THE ELEMENT! You will only want to drill half way through the element. A bit of advice is to measure from the tip of the drill bit 1/4″ up and use the edge of some masking tape to tell you where to stop when drilling.  If you feel un-easy about drilling the element, you should have a couple of inches of scrap rod that you can test both drilling and tapping on.

This photo shows pilot hole being drilled into the boom

This photo shows the Pilot Holes drilled in each element

After drilling the pilot holes, time to open the holes according the blue print. With the elements, I suggest using a .120″ (or #31) drill bit as the element could wobble causing the hole to open up a little more. With the boom I would start with opening the holes where the elements slide through first! Then switch to the 3/4″ bit and open up the holes where the driven element slides through. Switch back to the pilot drill bit, insert the plastic spacer that will hold the driven elements and using the two holes on the top of the boom as guides and drill halfway through the plastic spacer. Then open the rest of the holes to the correct size.

The next step is to tap each element with a #8-32 bottoming tap. If you can get your hands on a bottoming tap, you can take a regular tap and break the head off it and grind/file it flat.

This photo shows a element being tapped. Try to make sure your tap is 90 degree and straight.

After everything is cut and drilled and tapped to size. It’s time for assembly. Assembly is pretty stright foward.
Glue/Epoxy all  shoulder washers/rivets into place and let dry. The driven elements are going to slide into the plastic round spacer. Make sure that each side of the driven elements does not come in contact with each other. Then slide in the reflector and directors and secure them with the 6-32 screws. When finished I placed more epoxy around the elements (NOT THE DRIVEN ELEMENT) at the point where they meet the boom. I did this because I don’t plan on taking apart the antenna.

Attache your coax to the driven element making sure you don’t have the connections contacting the boom.

You should hopefully have a functional 5el VHF Yagi

Here are some reading I’ve taken with a analyzer that I borrowed.

At 144.42Mhz, I got a 1:1 SWR with an Impedance of 48ohm.

 

At 146.02Mhz, I got a reading of 1:1 SWR with an impedance of 46ohms

At 147.72Mhz, I got a SWR of 1:1 and an impedance of 44Ohms
These readings were taken in my house with the antenna mounted to a wood broom stick. When I got the antenna into the attic I took another set of readings before I gave the meter back and I saw that a slight change on the values. Can’t wait to get it outside.

If you plan on making your own Yagi, please take ALL SAFETY considerations into effect. Know and respect all the tools you are using and when it comes to installing your Yagi,  make sure the antenna with not come in contact with any utility lines.

If you are using the plans from this page, please note that your results may/will vary from what I’ve made. Since I’m new to antenna making, I would not want you to risk any material/money. Please confirm your findings with someone who does know before purchasing or building. These are just my notes on what I did to create an antenna.

 

 

 

Sources Of Information:

Peter P. Viezbicke, National Bureau Of Standards. “Yagi Antenna Design”. U.S Department of Commerce/NBS  Tech Note 688 (Dec 1976). PDF (Sept 2011)

G.R Jessob, and  R.S. Hewes. “Radio Data Reference Book” (ISBN: 1872309305)  Radio Society of Great Britain; 6th edition (November 1995)

Unknown Author (N4UJW?). “Basic Yagi Antenna Design For The Experimenter”.  YAGI ANTENNA DESIGN BASICS. Web (Sept 2011)

Martin Steyer (DK7ZB). “DK7ZB Yagi – 144Mhz-Yagis”. DK7ZB Website. Web (Sept 2011)

ARRL, R. Deam Straw. “The ARRL Antenna Book: The Ultimate Reference for Amateur Radio Antennas, Transmission Lines And Propagation.” American Radio Relay Leauge; 21st edition (May 2007)

Peter Knott. “Wire Antenna Modelling with NEC-2″. Antenna Engineer 8/12/2009. PDF (Sept 2011)

Daniel C Lester (KE9SE). “The Effects Of A Conductive Boom On Element Lengths”. VHF-UHF  Basics (9/17/2009). Web (Sept 2011)

Guy Fletcher (VK2KU). “Effects of Boom and Element Diameters on Yagi Element Lengths at 144, 432 and1296 MHz”. ARRL QEX Magazine (Jan/Feb 2000).

Software Sources:
Arie Voors . “4NEC2″ – Web – (Freeware) Program Used to Design and Simulate Yagi (and other) antennas
Autodesk Corp. “Autodesk Inventor 2011″ – Web – (Trial/Edu/Paid) Program used to Design and create blueprints

Just want to wish those who visit this site a Happy New Year.  I haven’t been able to post many articles but that will change and stay tuned. I recently acquired a Heathkit SB-200 that needed some work so I’ll defiantly have a write-up on that. I also fabricated a 5EL VHF Yagi which I will show you step by step on how I designed, fabricated and tested (somewhat) the new antenna. And there is a possibility of my first HAM related home-brew equipment that I’ve seen in QST.  It’s in the planning stages but I think it’s going to happen.

Thanks to the Solar activity. 10m is a BOOMIN’ and I Just had to take part. However my G5RV Dipole does not really work well with my FT-950 and its Internal Antenna “Tuning” Unit. I can go and buy a better external tuner but why bother.  With some 16ft of copper wire you can have a Dipole for 10M. I made just that.

Here is a picture of my Dipole (In its in-completed state). It’s simple as it gets. Two wires cut at around 8ft each insulted by some sawcut plexiglass and a chassis mount SO-239 Connector.

Since I didn’t want to run it outside hoping that I get my Butternut installed, I placed the 10M dipole up in the attic connected to already ran RG58 with a Coax Choke at the end. Thinking I wouldn’t get anywhere with this antenna I was very surprised when I turned on the rig to hear stations in South America coming in . Considering my house is wrapped in Aluminum siding, I am really surprised. So if there are any tech licenses out here. It doesn’t take much to make DX contacts on the tech portion of 10M.

Here are some of the contacts I made in the Past couple of days

CO6CAC – Cuba
ZB2B – Gibraltar
IZ5HPQ – Italy
OE6CEG – Austria
EI8GS – Ireland
MM0BQN – Scottland
PI4DX – Netherlands
S53EO – Slovenia
PY4ZUN – Brazil
LU1ALF – Argentina

All these countries and more from a Dipole in my attic surrounded by aluminum siding! So please get on the Air!

Another great accomplishment is that I Finally got to work a station in Japan! That was a goal I’ve been wanted to do in the past two years.  With the conditions and propagation that we’ve been seeing, It was possible. Got to work JI1RXQ in Koga, Ibaraki, Japan. It was during the JARTS contest so it was a quick contact but I’m still grateful.

Also please stay tuned as I’m updating a lot of the Articles and adding a new completed homebrew project!

Since I’ve built a ton of J-Poles and wire Antennas, I’ve wanted to build something different. I decided on a 3 element YAGI built for GMRS that is directly fed with 50ohm coax. After a couple of failed yagis and the help of another ham on QRZ.com forums, I finally built a Yagi that works! The reason I’ve chosen a Yagi built for GMRS is due to the ultra high frequency, which ends up being a small antenna. If I were to mess up (Which I did), the material cost would be low. I also wanted to use it on a GMRS repeater in the area.

The first Design I used is with a Web Site that has a Java base applet to design the Yagi, After getting all the Dimensions from the website, I went to work building the antenna. After everything was done, I learned two things. One is that my drill press does not drill straight (90 Degrees) through the tubing. The other thing is that when I hooked up the antenna to a simple SWR Meter, That didn’t work either (Pegged the Meter). At this point I got frustrated  and posted my issue on QRZ.com. A Ham by the call of WB3BEL (Harry) took my dimensions (That I got from the applet) and plotted my antenna into 4NEC2 software (Like EZNEC but freeware) and it would not work for the center frequency of the GMRS Band (or any part of the GMRS band).
WB3BEL actually re-designed the antenna to where it would work so I give him credit and major thanks for help. I took his Dimensions, Modeled the antenna for fabrication and built the antenna. I Hooked up the antenna to a transceiver and SWR meter and got a 1.2:1 SWR and a 1.5:1 SWR on the outsides of the GMRS band. The Design is calculated to yield 7.5Dbi of Gain. Considering connector and cable loss (Lets say 4Dbi using 50ft RG-213 W/ 3 SO-259 Ends and a Barrel Connector) still yields gain of around 3.5Dbi which is not too bad.

Here is rendered Image of the Antenna. The elements are Insulated from the boom using plastic shoulder washers for the Reflector and director. The Driven Element is insulated using a 0.750(OD)X.375(ID)X1.5″(L) Plastic spacer. Since the elements are going THROUGH the boom, It will make the elements electrically shorter so you have to compensate for the loss by adding 0.279528″ (7.1mm) to the element to correct the effect (Boom correction). The elements are secured using #8-32 Screws screwed to the boom. The screws are also insulated from touching the boom. The screws do not make any significant changes to radiation pattern of the antenna as long as it’s insulated from (not touching) the boom. I did notice that the screws actually lowered the SWR a tad which is great.

I didn’t add a matching network to the antenna because I wanted an easy to build and assemble antenna which is the entire point of this article. The antenna is fed using RG-213 Coax with terminals soldered to the core and shield. I tried to keep everything as short as possible because this and the ring terminals effect the performance and SWR of the antenna.

Here are a couple of screen shots from the antenna software that show the Radiation Pattern and gain. Nothing special here.

Here is the calculated results for the SWR of this Yagi. Please note that it’s in the ball park. By adding screws, coax leads and the ring terminals, it could or will effect the final pattern and/or performance of the antenna.

Here is a SWR Shot. As you can see, I don’t have a very good meter. I would like to buy a HF/VHF/UHF Antenna analyzer for my Antenna builds but I don’t think that will happen in the near future.

Here is the complete Antenna.
Overall it was a fun little project. It took a short time to build and it’s a great directional antenna with some gain to help your signal on GMRS reach its destination.

Continue reading if you want to build this antenna.

(continue reading…)

The thing that amazes me about the Open Stub J-Pole is it’s simple design that performs well. I am not saying it will out-perform commercially built high-gain antennas but that it performs well using a few parts. I think it’s even easier than building a copper J-pole and even ground plane antennas (maybe just a step up).

One of the big complaints that I’ve been reading about the Open Stub J-Pole is that it’s difficult to tune. The only way to tune the antenna is to actually cut the stubs a little bit at a time. If you cut too much the stub is now worth it’s weight in scrap.

Now that I am the owner of a GMRS radio, I wanted to build a OSJ-Pole that you can adjust with ease. I found plans on the internet for a  Copper Cactus J-Pole that used a brass screw threaded into the “Tuning element”, or the Short stub (By Glynn Rogers, K4ABT).   I am using that idea on the OSJ-Pole. What I ended up doing is cutting about 3/8″ off the top of the short stub, drilling a hole down the center of the rod, tapped it with a 10-32 thread and inserting a screw with a jam nut. Now I can move the screw in and out to obtain the best SWR and then tightening the jam nut to secure the screw.

Here is a picture of what I am talking about

I tried to make a custom angle bracket with what I thought was the correct spacing  but the SWR was horrible So I used a extra bracket from one of the many Dual Band OSJ-Poles I’ve built. It worked out pretty well.

Here is a close up of the tuning screw.  I ended up using a lathe and a drill bit (.159) to put a 2″ hole at the end of the 3/8″ round short element. I then used a bottoming tap to make the 10-32 threads as far as I can go. I then used a 1-1/2″ Screw and a 10-32 Jam nut to lock the screw in place. I am sure this can be applied to any of the Open Stub J-poles that are out there. Just make sure to cut some material off the elements so you have room to adjust above and below the calculated line. For the dual band you’ll have two adjusters. Since most people don’t have lathe access to make the hole in the center of the 3/8″ rod. A vice, center punch (automatic or not) and a steady hand with a drill will do. I would make a pilot hole with the smallest drill bit in your stock (under #21 or .159″).

I was able to tune the AOSJ-Pole from a 1.5 to a 1.0.  Since I am building more and more antennas, I saving my pennies to buy a antenna analyzer so I can give better reports with more information than what I am getting on my SWR meter.

Next project will be a GMRS 4 Element Yagi.

 

This weekend I worked up the courage and installed my Diamond X510 on my roof. It wasn’t easy due to the pitch of my roof and lack of any safety gear and also making sure the ladder was secured to the house. I don’t picture myself climbing up onto that roof again.

In the above picture I designed and fabricated my own mounting straps to mount the antenna to the cast iron vent pipe.

The support pipe is  galvanized dipped and  then powder coated white to survive the elements

Here are roof brackets just after being cut with the 4kw laser. Brackets are made of 14ga (0.074) Staintless
All the hardware used in the installation was made out of stainless. I didn’t want a nice trail of rust running down my roof.

Other than the anxiety of climbing onto my roof , It was fun.  I couldn’t wait to get back into the house, run the RG213 through the wall and start transmitting.

Using Diamonds radiation pattern on the antenna I calculated the coverage of my antenna.

I think it calculated a little too much but it’s pretty close. From moving my antenna from 5ft off the ground to the top of my house using low loss cable and Type-N connectors, I see a major difference and wondered why I never bought a commercially built antenna. I notice that I can now hit stations further north from my QTH. before I couldn’t get past 10mi north. Now I can hit the W1UWS repeater on top of  Mt. Ascutney in Ascutney VT (100mi north of my QTH) and I could now hit Mt. Graylock in N. Adams MA  (60mi Northwest of my QTH) and many repeaters in the Berkshires. In the south direction I can now get repeaters in Litchfield and Hartford Counties in CT.  Compared to the J-Poles I can now contact 40 additional 2m repeaters. So overall I am extremely pleased of the results.

Now to get the Butternut Installed.

 

Last week I managed to get a Diamond X510NA antenna for free! The only issue was that I had to go and retrieve the antenna of the roof and also remove another antenna which I also got to keep. Not sure what the other antenna is but my focus is on the Diamond X510NA. This is my first “Commercial” VHF/UHF antenna. All my previous antennas were home brews which performed just great.

When I got the antenna down, nature has taken it’s course and there was corrosion of the visible metal parts and the white lacquer coating is gone exposing the fiberglass tube. However the tubes were still intact and the copper inside looked great for the most part

In this closeup you can see the minor issues that nature caused.

 

I was determined to get this antenna looking and performing like it was new.  So I went to the hardware store to look for plastic spray paint  and rubber foam strips for sealing  joints around door.

Here is a photo with the Rubber foam stripping rolled around where the old foam was. I am doing this to prevent the actual antenna from rattling around inside the tubing.

I designed a bracket to use for the roof  installation. The straps will be made out of 14ga (.074″) stainless and I already acquired a 1.25″ I.D. galvanized pipe and had it powder coated white to match the rest of the antenna. I don’t want any rust up there.

Here is the finished antenna. I mounted it to the deck with zip-ties to make sure the antenna works before going onto the roof.

Here is another angle of the antenna. The joints and feedline were taped with “X-Treme Tape” which is a silicone based
tape that will make a watertight seal. I also used “Undercoat” rubberized spray where the radials are mounted to prevent any more corrosion to the base.

There is a night and day difference compared to my home made antennas. Even though it’s 5ft off the ground and the huge aluminum siding wall right next to it, I am hitting repeaters that I never could hit before. Can’t wait to get this up on the roof.